Машина предварительного наполнения MDZ

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Brief introduction

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Introduction
Tray Feeding
The tray containing the empty syringe is usually manually placed in the tray turntable. After all the filling and packaging steps are completed automatically, and tray is manually taken out and placed in another empty syringe tray.
Rubber stopper feeding
Feeding and sorting of the rubber plugs is achieved by a 300 mm diameter feed tray. Then, the rubber stopper completes the entire feeding function through a plurality of linear feeding mechanisms. All parts in direct contact with the rubber plug are made of AISI 316L stainless steel.
Injection
The injection is realized by a rotary injection pump controlled by two independent servo motors. At the same time, the filling needle is controlled by a height-adjustable cam motion. The cam is equipped with an adjusting device, which can adjust the filling action according to the different sizes of the syringe.At the same time, a complete set of mechanical devices are used to avoid excessive filling of the filling needle.
Rubber stopper judgement
It is determined by fiber optic sensors.
All operations are completed through touch screen (supporting multiple languages!)
SPS (servo positioning) control system with MITSUBISH.
Machine tray movement is done by servo motor.
Full automatic pre sterilized syringe filling machine, widely applicable to B-D hypac SCF (pre filled syringe) syringes.
Filling up to 4800 syringes per hour.
Filling capacity range: 0.15ml-50ml.
All parts in direct contact with the filling liquid are made of AISI316L stainless steel.

Technical parameter

Syringe capacity	Qty of syringes per tray	Steps	Cycle time	Working time per tray	Change tray time	Handle the number of trays per hour	Output
			S	S	S	1/h	1/h
0.5ml	160	90	1.20	108	12	30	4800
0.5ml	100	60	1.20	72	12	43	4300
1ml-long	160	90	1.20	108	12	30	4800
1ml-long	100	60	1.20	72	12	43	4300
1-3ml	100	60	1.20	72	12	43	4300
5ml	64	40	1.50	60	12	50	3200
10ml	42	24	3.00	72	12	43	1800
20ml	30	18	5.00	90	12	35	1100